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Heat Resistant Nickel Alloy Plate


     

Alloy 625
Sandmeyer Steel Company stocks Alloy 625 nickel alloy plate in thicknesses from 3/16" through 3" for applications in sea water, aerospace and chemical processing equipment, and nuclear waste reactor components.

Alloy 625 (UNS N06625) is an austenitic nickel base superalloy possessing excellent resistance to oxidation and corrosion over a broad range of corrosive conditions, including jet engine environments and many other aerospace and chemical process applications. The alloy has outstanding strength and toughness at temperatures ranging from cryogenic temperature to 2000°F (1093°C). Alloy 625 also has exceptional fatigue resistance.


Specs: 625 (UNS N06625)
Nickel-Base Superalloy

General Properties
Applications
Standards
Chemical Analysis
Corrosion and Oxidation Resistance
Formability
Mechanical Properties
Welding
Heat Treatment
Physical Properties
Impact Resistance

 



General Properties
Alloy 625 (UNS N06625) is an austenitic nickel base superalloy possessing excellent resistance to oxidation and corrosion over a broad range of corrosive conditions, including jet engine environments and many other aerospace and chemical process applications. The alloy has outstanding strength and toughness at temperatures ranging from cryogenic temperature to 2000°F (1093°C). Alloy 625 also has exceptional fatigue resistance.

Alloy 625 derives its strength from the solid solution strengthening effects of molybdenum and columbium on the nickel-chromium matrix. These elements also contribute to the alloy’s outstanding corrosion resistance. Although the alloy was developed for high temperature strength, its highly alloyed composition provides a high level of general corrosion resistance to a wide range of oxidizing and nonoxidizing environments. The levels of chromium and molybdenum provide excellent resistance to chloride ion pitting, and the high level of nickel provides resistance to chloride stress corrosion cracking.

The material possesses a high degree of formability and shows better weldability than many highly alloyed nickel-base alloys. The alloy is resistant to intergranular corrosion even in the welded condition.

Alloy 625 can be produced by vacuum induction melting or AOD refining. Consumable electrode remelting procedures may be used to further refine the material.

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Applications

  • Seawater applications
  • Aerospace components
  • Chemical processing equipment
  • Nuclear water reaction components

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Standards
AMS........... 5599
ASTM.......... B 443
ASME.......... SB 443

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Chemical Analysis
Typical Analysis (Weight %)

C Mn P S Si Cr Ni Mo Columbium + Ta Ti Al Fe
0.05 0.030 0.010 0.003 0.25 22.0 Balance 9.0 3.5 0.3 0.3 4.0

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Corrosion and Oxidation Resistance
The high level of chromium and molybdenum in Alloy 625 provides a high level of pitting and crevice corrosion resistance to chloride contaminated media, such as seawater, neutral salts, and brines.

Typical Data in Chloride Solutions

Crevice Test in 10 Percent Ferric Chloride Alloy
316
Alloy
625
Onset Temperature °F (°C)
for Attack in ASTM Procedure G-48
<32
(<0)
104-113
(40-45)

Panel Exposures in Seawater

Panel Location Onset Temperature Alloy 316 Alloy 625
Flowing Seawater Crevice Attack
1 Month
No Attack
18 Months
Tidal Zone Crevice Attack
1 Month
No Attack
18 Months
Partial Mud Burial Crevice Attack
1 Month
No Attack
18 Months

The alloy is resistant to a variety of corrosive media from highly oxidizing to moderately reducing.

Tests in geothermal brines indicate Alloy 625 is highly resistant to hot geothermal fluids comparable to Titanium Grade 2.

Tests in simulated flue gas desulfurization environments show Alloy 625 highly resistant to the environment in comparison to alloys such as Alloy 316 and comparable to Alloy 276.

The following data are illustrative. Typical corrosion rates are in mils/year (mm/a).

Boiling Organic Acid Solutions

Alloy 45% Formic 10% Oxalic 88% Formic 99% Acetic
Alloy 625 5.0 (0.13) 6.0 (0.15) 9.0 (0.23) 0.4 (0.01)
Alloy 316 11 (0.28) 40 (1.02) 9.0 (0.23) 2.0 (0.05)

Dilute Reducing Acids — Boiling Solutions*

Alloy 1% Sulfuric 5% Sulfuric 10% Sulfuric 1% Hydrochloric
Alloy 625 2.2 (0.06) 8.9 (0.23) 25.3 (0.64) 36.3 (0.92)
Alloy 316 25.8 (0.65) 107 (2.72) 344 (8.73) 200 (5)

* Sulfuric acid test samples activated before tests and hydrochloric acid test samples tested without activation.

Miscellaneous Environments

Environment Alloy 625 Alloy 316
20% Phosphoric Acid .36 (<0.01) 6.96 (0.18)
10% Sulfamic Acid 4.80 (0.12) 63.6 (1.61)
10% Sodium Bisulfate 3.96 (0.10) 41.6 (1.06)

Chloride Stress Corrosion Cracking Resistance

Test Alloy 625 Alloy 316 Alloy 20
42% Magnesium Chloride No Cracks
1000 Hours
Cracks
<24 Hours
Cracks
<100 Hours
26% Sodium Chloride No Cracks
1000 Hours

Cracks
600 Cracks

No Cracks
1000 Cracks

Oxidation Resistance
Alloy 625 has excellent oxidation and scaling resistance at temperatures up to 2000°F (1093°C). It is superior to many other high temperature alloys under cyclic heating and cooling conditions. The following graph compares the weight loss of several stainless steel alloys to Alloy 625 under cyclic oxidation at 1800°F (982°C).

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Formability
Alloy 625 is capable of being formed like the standard austenitic stainless steels. The material is considerably stronger than conventional austenitic stainless steels and consequently requires higher loads to cause the material to deform. During cold working, the material work hardens more rapidly than austenitic stainless steels. The combination of high initial strength and work hardening rate may necessitate the need for intermediate anneals if the cold deformation is extensive.

Effect of Cold Reduction on Properties of Plate Annealed at 2150°F (1177°C)

Cold
Reduction
Hardness
Rockwell C
Yield Strength
(02.% Offset)
Tensile Strength Elongation Reduction of Area
%   psi (Mpa) psi (Mpa) % %
0 88Rb 49,500 341 115,500 796 67.0 60.4
5 94Rb 77,500 534 121,000 834 58.0 58.1
10 25 102,500 707 130,000 896 47.5 54.6
15 32 112,500 776 137,000 945 39.0 51.9
20 34 125,000 862 143,000 986 31.5 50.0
30 36 152,000 1048 165,000 1137 17.0 49.3
40 39 167,000 1151 179,500 1238 12.5 41.9
50 40 177,000 1220 189,500 1307 8.5 38.0
60 44 180,500 1245 205,000 1413 6.5 32.7
70 45 201,000 1386 219,000 1510 5.0 25.4

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Mechanical Properties
Typical Short Time Tensile Properties as a Function of Temperature

Typical room temperature tensile properties of material annealed at 1920°F (1065°C) follow.

Yield Strength (0.2% Offset) Ultimate Tensile Strength Elongation (% in 2")
63,000 psi (430 MPa) 136,000 psi (940 MPa) 51.5

The typical room temperature tensile properties of material solution annealed at 2150°F (1177°C) follow.

Yield Strength (0.2% Offset) Ultimate Tensile Strength Elongation (% in 2")
49,500 psi (340 MPa) 115,500 psi (800 MPa) 67

The short time elevated temperature tensile properties of Alloy 625 annealed at 1950°F (1066°C) are shown in the following graph.

Tensile Properties of Alloy 625

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Welding
Alloy 625 can be readily welded by conventional processes used for austenitic stainless steel, including fusion and resistance methods. The material should be in the mill annealed condition and thoroughly descaled and cleaned before welding. Preheating is not required and post-weld treatment is not needed to maintain or restore corrosion resistance.

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Heat Treatment
Alloy 625 is furnished with one heat treatment for optimum properties up to 1200°F (649°C) and another for optimum properties above 1200°F (649°C). The standard anneal at a minimum of 1600°F (871°C) is used for service temperatures up to 1200°F (649°C). When optimum high temperature creep and rupture properties are required, as for service above 1200°F (649°C), a solution anneal at 2000°F (1093°C) minimum is used. In the solution annealed condition, a subsequent stabilization anneal at 1800°F (982°C) minimum is sometimes specified to further increase resistance to sensitization.

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Physical Properties
Density:
0.305 Ib/in3
8.44 g/cm3

Specific Gravity:
8.44

Melting Range:
2350°-2460°F
1280°-1350°C

Magnetic Permeability:
75°F, 200 oersted 1.0006

Specific Heat:
0.098 Btu/lb.-°F
410 Joules/kg-°K

Electrical Resistivity:
0.098 Btu/lb.-°F
410 Joules/kg-°K

Temperature Electrical Resistivity
microhm-cm
°F (°C)
70 21 128.9
100 38 129.6
200 93 131.9
400 204 133.9
600 316 134.9
800 427 135.9
1000 538 137.9
1200 649 137.9
1400 760 136.9
1600 871 135.9
1800 982 134.9
2000 1093 133.9

Thermal Properties

Temperature Linear Coefficient of Thermal
Expansion (a) (Units of 10-6)
Thermal Conductivity (b) (c)
°F °C / °F / °C Btu-ft / ft2 h-°F W/m-°K
-250 -157 4.2 7.3
-200 -129 4.3 7.4
-100 -73 4.8 8.3
0 -18 5.3 9.2
70 21 5.7 9.9
100 38 5.8 10.0
200 93 7.1 12.8 6.3 10.7
400 204 7.3 13.1 7.3 12.6
600 316 7.4 13.3 8.2 14.2
800 427 7.6 13.7 9.1 15.7
1000 538 7.8 14.0 10.1 17.5
1200 649 8.2 14.8 11.0 19.0
1400 760 8.5 15.3 12.0 20.8
1600 871 8.8 15.8 13.2 22.8
1700 927 9.0 16.2
1800 982 14.6 25.3

(a) Average coefficient from 70°F (21°C) to temperature shown.
(b) Measurements made at Battelle Memorial Institute.
(c) Material annealed 2100°F (1149°C).

Modulus Data

Temperature Modulus of
Rigidity (G)
Elastic Modulus (E) Poisson's Ratio (a)
°F °C Units of 106 psi Units Gpa Units of 106 psi Units Gpa (µ)
70 21 11.4 79 29.8 205 0.308
200 93 11.2 77 29.2 200 0.310
400 204 10.8 75 28.4 195 0.312
600 316 10.5 72 27.5 190 0.313
800 427 10.1 70 26.6 185 0.312
1000 538 9.7 67 25.6 175 0.321
1200 649 9.2 63 24.4 170 0.328
1400 760 8.7 60 23.1 160 0.329
1600 871 8.2 57 -- -- --

(a) Poisson’s ratio (m) computed from the relation: µ = E-2G/2G

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Impact Resistance
Alloy 625 maintains high impact resistance at low temperatures as shown below.

Typical Alloy 625 Impact Properties

Test Temperature Orientation  Impact Energy (a)
°F °C Ft-lbs Joules
85 30 Longitudinal 49 66
85 30 Transverse 49 66
-110 - 79 Longitudinal 44 60
-110 - 79 Transverse 41.5 56
-320 -196 Longitudinal 35 47
-320 -196 Transverse 35 47

(a) Charpy Keyhole Specimens (Mean Value of 3 Tests)

Impact properties may be expected to decrease with extended service in the 1200° to 1600°F (649° to 871°C) range.

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