General
Properties
Alloy 276 (UNS N10276) is a nickel-molybdenum-chromium-iron-tungsten
alloy which is among the most corrosion-resistant
alloys currently available. The high molybdenum
content imparts resistance to localized corrosion
such as pitting. The low carbon minimizes carbide
precipitation during welding to maintain resistance
to intergranular attack in heat affected zones
of welding joints.
Alloy 276 also has good high temperature
strength and moderate oxidation resistance although
the alloy will eventually form embrittling high
temperature precipitates.
Alloy 276 has been available for
several years and has been used in ASME Boiler
and Pressure Vessel related construction. The
alloy is covered in ASME Section VIII Divisions
1 and 2, in numerous product forms.
The alloy is readily fabricated
by welding using techniques similar to those used
for austenitic stainless steels and other nickel
base alloys. Precautions are advisable during
fabrication because raising the low carbon and
silicon contents of the material may adversely
affect important properties.
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Applications
- Chemical and petrochemical processing
- Flue gas desulfurization
- Pulp and paper equipment
- Industrial and municipal waste
equipment
- Air pollution control
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Standards
ASTM........... B 575
ASME.......... SB 575
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General
Corrosion
Alloy 276 is one of the most universally
corrosion resistant materials available. The alloy
is used in a range of environments from moderately
oxidizing to strongly reducing. Alloy 276 does
not have sufficient chromium content to be useful
in the most strongly oxidizing environments like
hot, concentrated nitric acid. The alloy is established
in a number of chemical process environments especially
where mixed acids are involved. One application
is in the more corrosive area of flue gas desulfurization
systems, such as outlet ducting.
Alloy 276 is used in wet chlorine
service where it is one of the few materials able
to resist this very aggressive environment. Alloy
276 is used in coal burning electric utility flue
gas scrubbers where it is among the most corrosion
resistant of materials. The following chart illustrates
the excellent resistance of Alloy 276 compared
to that of Alloy 316 in the “Green Death”
simulated scrubber solution.
| Green
Death Solution (Boiling) |
Corrosion
Rate, MPY (mm/a) |
| Alloy 316 |
Alloy 276 |
| 7% Sulfuric Acid |
|
|
| 3% Hydrochloric Acid |
Destroyed |
26.5 (0.67) |
| 1% Cupric Chloride |
|
|
| 1% Ferric Chloride |
|
|
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Pitting
and Crevice Corrosion
The chromium, molybdenum, and tungsten
content of Alloy 276 produces such a high level
of pitting corrosion resistance that the alloy
is considered inert to seawater and is used in
many seawater, brine, and high chloride environments,
even at strong acid pH values.
The following table illustrates
the performance of Alloy 276 to that of three
other alloys in the 10% (Ferric Chloride •
6% H2O) solution per ASTM Procedure G-48.
| Alloy |
Temperature
of Onset at Crevice Corrosion Attack |
| °F |
°C |
| Alloy 316 |
27 |
2.5 |
| AL-6XN |
113 |
45 |
| Alloy 625 |
113 |
45 |
| Alloy 276 |
140* |
60 |
*Generally considered beyond the
stability of the Ferric Chloride solution.
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Chloride
Stress Corrosion
The high level of nickel and molybdenum
provides extreme resistance to chloride stress
corrosion cracking.
| Alloy Tested as U-Bend
Samples Results & Test Time (Hours) |
| Test Solution |
Alloy 316 |
6% Moly |
Alloy 625 |
Alloy 276 |
42% Magnesium
Chloride (Boiling) |
Fail
(24 hours) |
Mixed
(1000 hours) |
Resist
(1000 hours) |
Resist
(1000 hours) |
33% Lithium
Chloride (Boiling) |
Fail
(100 hours) |
Resist
(1000 hours) |
Resist
(1000 hours) |
Resist
(1000 hours) |
26% Sodium
Chloride (Boiling) |
Fail
(300 hours) |
Resist
(1000 hours) |
Resist
(1000 hours) |
Resist
(1000 hours) |
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Chemical
Analysis
Typical Analysis (Weight %)
| C |
Mn |
P |
S |
Si |
Cr |
Ni |
Mo |
W |
V |
Co |
Fe |
| 0.006 |
0.150 |
0.005 |
0.002 |
0.03 |
15.50 |
Balance* |
16.0 |
3.50 |
0.15 |
0.10 |
6.00 |
*By difference
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Mechanical
Properties
Room temperature mechanical properties
are generally specified as follows:
Minimum Properties (ASTM B 575)
| 0.2%Yield Strength Minimum psi (MPa) |
Ultimate Tensile Strength Minimum
psi (MPa) |
Elongation (% in 2") Minimum |
Hardness Rb Minimum |
| 41,000 (283) |
100,000 (690) |
40 |
100 |
Hardness measurement is taken for
information only.
Typical short time tensile properties
as a function of temperature are listed below.
Material tested was annealed at 2100°F (1150°C)
and water quenched.
| Temperature |
0.2%
Yield Strength |
Tensile
Strength |
Elongation |
| °F |
°C |
Ksi |
(MPa) |
Ksi |
(MPa) |
(% in 2”) |
| -320 |
-196 |
82 |
(565) |
140 |
(965) |
45 |
| 150 |
101 |
70 |
(480) |
130 |
(895) |
50 |
| 70 |
21 |
60 |
(415) |
115 |
(790) |
50 |
| 200 |
93 |
55 |
(380) |
105 |
(725) |
50 |
| 400 |
204 |
50 |
(345) |
103 |
(710) |
50 |
| 600 |
316 |
46 |
(315) |
98 |
(675) |
55 |
| 800 |
427 |
42 |
(290) |
95 |
(655) |
60 |
| 1000 |
538 |
39 |
(270) |
93 |
(640) |
60 |
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Impact
Resistance
Charpy V-Notch impact strength of full
thickness (10 mm) samples taken from annealed
plate are listed below. Samples welded with matching
filler may be expected to show ductile impact
properties over the same temperature range, but
the values may be lower due to the nature of the
weld.
| Test Temperature |
Charpy V-Notch Impact
Strength |
| °F |
°C |
ft-lbs |
Joules |
| -320 |
-196 |
180 |
245 |
| 70 |
21 |
240 |
325 |
| 392 |
200 |
240 |
325 |
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Physical
Properties
Linear Coefficient of Thermal Expansion
| Linear
Coefficient of Thermal Expansion |
Average
from 70°F
70°F (21°C) to °F (°C) |
Linear
Coefficient of
Expansion |
| °F |
°C |
10-6
in/in/°F |
10-6
cm/cm/°C |
| 200 |
(93) |
6.2 |
11.2 |
| 400 |
(204) |
6.7 |
12.0 |
| 600 |
(316) |
7.1 |
12.8 |
| 800 |
(427) |
7.3 |
13.2 |
| 1000 |
(538) |
7.4 |
13.4 |
Thermal Conductivity
| Temperature |
Thermal Conductivity |
| °F |
°C |
Btu/h-ft-°F |
W/m-K |
| -270 |
-168 |
4.2 |
7.3 |
| -100 |
73 |
5.0 |
8.7 |
| 70 |
21 |
5.9 |
10.2 |
| 200 |
93 |
6.4 |
11.0 |
| 400 |
204 |
7.5 |
13.0 |
| 600 |
316 |
8.7 |
15.1 |
| 800 |
427 |
9.8 |
17.0 |
| 1000 |
538 |
11.0 |
19.0 |
Density:
0.321 Ib/in3
8.90 g/cm3
Specific Gravity:
8.90
Specific Heat:
0.102 Btu/lb/°F
425 Joules/kg/°K
Magnetic Permeability:
1.02
Electrical Resistivity:
130 microhm-cm at 70°F (21°C)
Elastic Modulus 70°F (21°C):
29.8 x 106 psi (205 GPa)
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Formability
Alloy 276 is capable of being formed
like the standard austenitic stainless steels.
The material is considerably stronger than conventional
austenitic stainless steels and consequently requires
higher loads to cause the material to deform.
During cold working, the material work hardens
more rapidly than austenitic stainless steels.
The combination of high initial strength and work
hardening rate may necessitate the need for intermediate
anneals if the cold deformation is extensive.
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Welding
Alloy 276 has welding characteristics
similar to the austenitic stainless steels. When
selecting a welding method, techniques that minimize
degradation of corrosion resistance should be
used. Methods such as gas tungsten-arc welding
(GTAW), gas metal-arc (GMAW), shielded metal-arc
(coated electrode), or resistance welding do minimal
damage to corrosion resistance of the weld and
heat affected zone. Oxyacetylene welding should
not be used because of probable carbon pick-up
from the acetylene flame. Submerged arc fluxes
containing carbon or silicon should not be used
because they will similarly cause pick-up. Minimum
level of heat input consistent with suitable penetration
should be conducted to avoid hot cracking.
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Weld
Joints
Selection of weld joint type should be
commensurate with good welding practices as set
forth in the ASME Boiler and Pressure Vessel Code.
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Edge
Preparation
Machine tool beveling is the preferred
way to obtain correct fit-up. Shearing will produce
work hardening at the edges, making it advisable
to grind sheared edges back before welding.
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Post-Weld
Heat Treatment
For most corrosive service applications,
Alloy 276 may be used in the welded condition.
For most severe service, the material should be
solution heat treated for optimum resistance to
corrosion.
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Weld
Wire and Filler
Matching wire and filler metal are available
for welding Alloy 276 to itself.
If there is a requirement to join
Alloy 276 to materials such as other nickel-base
alloys or stainless steels, and if the welds will
be exposed to a corrosive environment, the welding
electrodes or weld wire should be comparable in
corrosion resistance to the more noble alloy.
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Heat
Treatment
All Alloy 276 mill products are furnished
in the solution heat-treated condition. This consists
of heating in the 1900°-2100°F (1040°-1150°C)
range and rapidly cooling. Alloy 276 should be
cooled from solution heat-treatment temperatures
to black in two minutes or less for optimum corrosion
resistance.
Stress relief heat treatments are
not effective, and full anneal should be conducted
where stress relief heat treatment of other materials
would be considered.
Material to be heat treated should
be clean and free of grease, oils, and other potential
sources of carbon.
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Descaling
and Cleaning
A clean surface is required to obtain
the optimum corrosion resistance of Alloy 276.
Surface oxides formed during anneal
or welding tend to deplete chromium very close
to the scale-base metal interface. For this reason,
acid treatments which remove surface metal under
scaled surfaces are necessary for optimum corrosion
resistance.
The alloy content of the material
makes descaling difficult. Stainless wire brushing
or grit blasting is advisable, followed by immersion
in a mixture of nitric and hydrofluoric acids
and a thorough water rinse.
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